Semiconductor Inline Dual-Station Visual Dispensing & Flux Spraying Machine
Modern semiconductor manufacturing demands extremely precise and efficient material deposition — especially when it comes to flux spraying, underfill, and related bonding processes. The Mingseal FS200 Series Inline Visual Dispensing Machine is purpose-built for semiconductor assembly lines, offering an advanced dual-station system that delivers higher throughput and cost efficiency compared to traditional single-station setups.
Equipped with a high-performance KAS series spray valve, the FS200 Series supports stable, fine-particle flux spraying for semiconductor packaging, wafer-level underfill, and other high-precision applications. Its twin working stations operate independently, splitting workload 50%–50% for maximum output without sacrificing accuracy.
Key Advantages
- Dual-Station Productivity: Handle two parts simultaneously, effectively doubling daily production volume.
- Advanced Flux Spraying Control: Ensure minimal waste and reliable coverage, even in micro-scale semiconductor packages.
- Visual Inspection & Fault Visualization: Onboard HD vision detection continuously inspects spray patterns and coverage.
- Full Semiconductor Protocol Compatibility: FS200’s smart control system interfaces easily with standard semiconductor communication protocols and MES systems.
- Outstanding ROI & Cost Efficiency: Offer equal or better performance at a significantly more competitive price — helping buyers achieve higher productivity with lower TCO.
Applications
✔ Flux spraying for semiconductor wafer packaging
✔ Soldering flux coating on PCB or chip modules
✔ Underfill spraying for chip-on-board assemblies
✔ Precision bonding and surface preparation
✔ Coating micro-gaps and cavities in advanced packaging lines
✔ Double-station SMT pre-processing for high-density PCBs
Technical Specifications
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Application Fields
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CCM, VCM, FPC, MiniLED, and SMT
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Motion system
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Transmission composition
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X/Y: linear motor
Z: servo motor &screw module
grating ruler resolution:0.5μm
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Maximum dispensing operation range
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X*Y: 330*205mm/330*170mm
(single-track/double-track)
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Effective stroke
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X*Y: 600*700mm
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Repetitive positioning accuracy(3sigma)
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X/Y:≤±10μm; Z:≤±10μm
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Positioning accuracy
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X/Y:≤±15μm; Z:≤±15μm
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Maximum motion speed
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X/Y:1300mm/s; Z:500mm/s
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Maximum acceleration
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X/Y:1.3g; Z:0.5g
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Positioning accuracy of double-valve module
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W-axis:≤0.025mm;
U-axis:≤0.025mm
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compatibility
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Dark-colored objects can be detected, but the glass surface cannot be detected.
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Vision system
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Visual positioning mode
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Mark/product appearance feature
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Maximum view field of camera
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25.4*25.4mm
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Fly-shooting positioning
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Max:300mm/s
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Track system
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Number of tracks
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Single-track/double-track (optional)
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Track parallelism
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Widest and narrowest parts:<0.1mm
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Track width adjustment range
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40-205mm
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Carrier plate working flatness
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≤0.01mm
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FAQ
Q1: What type of flux can the FS200 spray?
A: The KAS spray valve is compatible with a wide range of soldering fluxes used in semiconductor, PCB, and chip-on-board manufacturing.
Q2: How does the dual-station setup boost productivity?
A: Each station operates independently, so two parts can be processed at the same time, effectively doubling throughput without adding floor space.
Q3: How does the machine detect spray defects?
A: The vision system checks spray coverage in real time. If it detects clogging or mis-spray, the machine displays visual fault alerts and stops the affected station while the other keeps working.
Q4: Can the FS200 connect with our fab’s MES?
A: Yes — the system supports standard semiconductor protocols and offers full MES integration for smart factory workflows.
About Mingseal
Mingseal specializes in high-precision inline visual dispensing and coating systems for the semiconductor, electronics, and advanced manufacturing sectors. Our modular, scalable machines help global factories achieve higher yields, stable lines, and world-class cost performance.
Contact Mingseal today to learn how the FS200 Series can transform your semiconductor production line with next-level flux spraying efficiency!
Product Tags:
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Semiconductor Inline Advanced Packaging Equipment Visual Dispensing Flux Spraying Machine Images
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